RSI is a complex thing. Some people have pain that is fixed by uniquely shaped keyboards, others need to just switch ctrl and capslock, get rid of the numpad or whatever. I don't think there is such a thing as a keyboard that cures any kind of RSI. But I do think something super flexible like the Kinesis Freestyle comes close.
I love emacs, but I can definitely see how rms got RSI.
Like Jeff, I was not content with any of the available keyboards. I have two Kinesis Freestyles (the old one and the new one), and they are both great. But the halves only separate by 20", which is not enough to mount them on armrests.
So, I cut the separator cord one night, only to find that it contained twenty fine, individually shielded wires. At length, I reconnected them with an extension piece (three CAT-5 cables), first with breadboard (proof of concept), and eventually with soldering, heatshrink wrap, etc. I am NOT a hardware guy, and this took forever. But it was worth it.
Freestyle nitpicks: (1) The hardwired keys along the left (C-x, C-C, C-v, etc) are pointless and easy to hit by accident, yet hard to find on purpose. (2) "B" should be on both sides. (3) It would be nice if the two spacebars were distinguishable. I'd map one of them to Ctrl.
Mapping caps lock to ctrl is invaluable. (Except when you're on someone else's machine and you're constantly WRITING IN CAPS.)
Yes, and I tried using AutoHotKey to use spacebar as a modifier. But it's too hard to avoid conflict with "actual" spacebar usage.
You definitely have to be careful with your left pinky. I've started "palming" the corner control, when possible -- even for things like C-v and C-b where you can catch the other key with your thumb.
I've also tried key-chord-mode, with strong but uncommon pairs ("fj" "fk" "dk" "dj") set as a prefix for a custom map. The jury is still out on this, mostly because it's hard to change my habits.